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Manufacturing efficiency is improved and your company’s bottom line is impacted in a positive manner.The Control Plan should be developed by a Cross Functional Team (CFT) that has an understanding of the process being controlled or improved.Most companies are looking for methods to reduce cost and eliminate waste in their processes.In the business world today controlling waste and maintaining a high level of quality is imperative for a company to succeed. Rising costs of raw materials combined with labor and equipment costs have brought scrap reduction into the critical to business category.The Control Plan improves product quality by identifying the sources of variation in a process and establishing controls to monitor them.
In simpler terms, the Control Plan provides the operator or inspector with the information required to properly control the process and produce quality parts or assemblies.The following section will provide descriptions of what general information should be populated in each of the blocks.The types of control plans vary depending upon the process being controlled.A Control Plan is often a Production Part Approval Process (PPAP) requirement for suppliers of parts to companies in these industries.
The primary resource for information regarding Control Plan Methodology in the automotive industry is the Advanced Product Quality Planning and Control Plan manual published by the Automotive Industry Action Group (AIAG).
The cost of steel alone has more than doubled in the last two years.